Chromate Plating Shop
Initial Bench Treatability Test PPI Chromate Waste Process Water
The initial waste plating process
water was collected by Chromate Plating Shop in two (2) 1 gallon jugs. These samples were picked up by Keeco personnel. Ken Gardner of N.E.A.T. Environment, Inc.
collected the samples at the Keeco Shop in
The KB-1 treatment was completed by Ken Gardner and personnel at International Metallurgical and Environmental, Inc. (IME). The metallurgical lab completed lab analysis on the raw wastewater and KB-1 Treated samples of the waste process plating water. This KB-1 treatment work was done on Wednesday, 3 April; with the lab analysis being completed the following 2 days on the KB-1 treated waste water.
Sample |
Cu Total |
Ni Total |
Zn Total |
Fe Total |
Pb Total |
Cr3 |
Cr6 |
pH |
|
mg/l |
mg/l |
mg/l |
mg/l |
mg/l |
mg/l |
mg/l |
units |
Chromate Plating Shop Inc. |
|
|
|
|
|
|
|
|
PPI #1 Chrome Raw Water |
0.35 |
0.6 |
580 |
130 |
<0.2 |
590 |
0.21 |
2.15 |
Figure 1. PPI Waste Chromate Plating Water - pH 1.2.15
Page 2.0 Chromate Plating Shop Treatability Report N.E.A.T. Environment, Inc.
One of the sample jugs were opened and a 100 ml sample was taken by IME Lab Technician to provide the Raw Water metals analysis and pH reading. This raw water analysis was done in order to provide treatment guidelines on how to treat with the Keeco SME product using KB-1.
Once the raw water analysis was done, a 2 liter sample from the same 1 gallon jug and was placed in a large beaker. The following observations were made :
1. Water was dark blue in colour but with not suspended solids.
2. Water was allowed to settle for 1 hour. There were no solids in the bottom of the beaker.
Start
Treatment : Time
Treatment Description pH ORP
pH
adjustment to the raw water in order to treat with KB-1
as the caustic was added, the sample was hand stirred, with
pH monitored continuously.
As pH 4.02 was obtained, the water turned an Olive green
With a light flock produced.
the sample was ready to start the SME Treatment using KB-1. pH 4.00 248
Figure 2. PPI Waste Chromate Plating Water - pH 4.00
Page 3.0 Chromate
Plating Shop Treatability Report N.E.A.T.
Environment, Inc.
Start
KB-1 Treatment : Time
Treatment
Description pH ORP
was mixed into a slurry. Then slowly added to the
2 L. PPI water sample, with continuous hand stirred agitation. pH 4.30 245
is agitated and reading were taken. pH 4.34 246
was mixed into a slurry. Then slowly added to the
2 L. PPI water sample, with continuous hand stirred agitation. pH 7.65 160
A light brown flock has formed and settled quickly to the
Bottom of beaker. With the flock settled, the water is clear.
Clear water decant sample taken 1 hr. 45 mins. Into KB-1 treatment for lab analysis
This sample was taken just 1hour and 45 mines from the start of the KB-1 treatment. Normally a sample is allowed to react with the metals and the KB-1 for 4 to 6 hours. We wanted to see if the fast incline of the pH from pH 4.35 to pH 10.20 had failed to properly react with the various pH precipitation levels for the metals that were in the raw water sample. From the lab analysis shown below in figure 3, there has been a reduction of the metals, although Cr is above discharge standards.
Sample |
Cu Total |
Ni Total |
Zn Total |
Fe Total |
Pb Total |
Cr3 |
pH |
|
mg/l |
mg/l |
mg/l |
mg/l |
mg/l |
mg/l |
units |
Chromate
Plating Shop Inc. |
|
|
|
|
|
|
|
PPI #1 Chrome - Raw Water |
0.35 |
0.6 |
580 |
130 |
<0.2 |
590.21 |
2.15 |
|
|
|
|
|
|
|
|
Treatment
decant 1.5hr |
0.06 |
0.1 |
2.1 |
0.5 |
0.2 |
2.72 |
10.82 |
|
|
|
|
|
|
|
|
NPDES Treatment Goal |
1.8 |
1.8 |
1.8 |
N/A |
0.4 |
2.5 |
6.0 to 8.0 |
Figure 3. PPI Waste Chromate Plating Water Lab Analysis after 1hr. 45 mins. Reaction time with KB-1
Water was allowed to settle for approximately 1 hour. At that time, additional reading for pH and ORP were completed.
of the clear water. pH 10.30 41
readings were taken while sludge was in suspension. pH 10.95 23
Page 4.0 Chromate
Plating Shop Treatability Report N.E.A.T.
Environment, Inc.
KB-1 treated sample was allowed to settle for 3 hours.
The following picture will provide the visible evidence of how the water had reacted to the SME KB-1 treatment. Changing water colour and pH with just 1.5 grams / liter of raw water treated.
Figure 4. PPI Waste Chromate
Plating Water
After 1.5 grams / Liter and 3 hours settlement time @ pH 10.82
Clear water decant sample taken 3 hr. Into KB-1 treatment for lab
analysis
of the clear water. pH 10.82 51
readings were taken while sludge was in suspension. pH 11.11 31
At this time the KB-1 treated sample was poured into a vacuum filter with a shark skin filter to filter out the precipitation material from the treated water. The filter and the KB-1 treated sludge were placed into a drying oven overnight. On the following page, the lab analysis sheet of the KB-1 Treated water is shown.
Page 5.0 Chromate
Plating Shop Treatability Report N.E.A.T.
Environment, Inc.
|
|
|
|
|
|
|
|
Project: N.E.A.T. Environmental, Inc. |
|
|
|
|
|
|
|
Date:
|
|
|
|
|
|
|
|
P.O.
# 146-E |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Sample |
Cu Total |
Ni Total |
Zn Total |
Fe Total |
Pb Total |
Cr |
pH |
|
mg/l |
mg/l |
mg/l |
mg/l |
mg/l |
mg/l |
units |
|
|
|
|
|
|
|
|
Chromate Plating Shop PPI #1 Chrome Raw Water |
0.35 |
0.6 |
580 |
130 |
<0.2 |
590.21 |
2.15 |
|
|
|
|
|
|
|
|
Treatment
Decant 1.5 hr |
0.06 |
0.1 |
2.1 |
0.5 |
0.2 |
2.72 |
10.20 |
Treatment
DECANT 4.5 hr |
0.04 |
0.2 |
0.4 |
0.5 |
0.1 |
0.9 |
10.82 |
|
|
|
|
|
|
|
|
NPDES Treatment Goal |
1.8 |
1.8 |
1.8 |
N/A |
0.4 |
2.5 |
6.0 to 8.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Approved:
__________________ |
|
|
|
|
|
|
|
David
K. Green |
|
|
|
|
|
|
|
Figure 5. PPI Waste Chromate
Plating Water
Lab Analysis after 1hr. 45 mins. Reaction time with KB-1 and 5 hours
reaction with KB-1.
Lab analysis of KB-1 Treated Sludge.
From the above results, we believe that the treatment process can be developed to insure encapsulation of the metals present in the PPI raw chromate waste plating water to discharge standards with a safety margin. From the initial lab tests and KB-1 treatment of 1.5 grams per Liter, it can be assumed that this treatment would be economical.
It is suggested that an additional two bench treatability lab tests and KB-1 treatment processes be completed on two samples, each of different PPI Chromate waste plating water. From these additional lab bench tests, Keeco can verify the treatment procedures, amount of KB-1 required and compliance with the PPI KB-1 treated water.
Report presented by : Ken Gardner,
President
N.E.A.T. Environment, Inc.